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Engineering Design Portfolio

Valerie Sonnenberg

I’ve had the opportunity to work on a number of incredible projects that have allowed me to grow and further develop my engineering skill set. I hope you’ll enjoy viewing my projects as much as I enjoyed working on them.

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About

I graduated from University of Colorado Boulder with a Bachelor's of Science in Engineering Plus (Mechanical Engineering) with a minor in Technology, Arts, and Media and a certificate in Engineering Leadership. Since graduation, I have worked with a variety of companies and teams on design projects from aerospace to medical, specializing in new product development and manufacturing.

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Professional CV

Past Experience

Education

Bachelor of Science Degree: Engineering Plus (Mechanical Engineering)

Minor in Technology, Arts, and Media, certificate in Engineering Leadership

College of Engineering and Applied Sciences, University of Colorado Boulder

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Technical Skills

  • SolidWorks: Associates Certification, CAD Engineer                                                               3000+ hours

  • Human Centered Design: Iterative design process model                                  11 projects/1900+ hours

  • Good Manufacturing Practice: drawings, BOMs, test and build procedures                         1500+ hours

  • Rapid Prototyping: 3D printing, laser cutting, pretotyping                                                        800+ hours

  • Arduino: programming, circuitry design and building                                                                300+ hours

  • Manufacturing: welding, CNC, woodworking, mills, lathes, etc.                                                500+ hours

  • Adobe Creative Cloud: Illustrator, Photoshop, Lightroom, InDesign, Premiere Pro                400+ hours

  • Microsoft Office Suite: Word, Excel, Powerpoint                                                                       5000+ hours

March 2022 - October 2022

Mechanical Engineer : Genalyte Inc.

  • Successfully completed all stages of product development for two full iterations of the Merlin machine, achieving automated blood testing functionality inside a marketable enclosure.

  • Created documentation including 3D models using SolidWorks, manufacturing drawings, assembly procedures, bill of materials, and other documentation for FDA submission

May 2021 - March 2022

Mechanical Engineer 1 : Becton Dickinson

  • Designed fixturing for ergonomic manufacturing of medical IV sets including cap, luer, and tubing junctions

  • Conducted research and development activities for the BD Epidural and PCA IV sets for FDA remediation

  • Manufactured and tested samples for informed decisions on components and new processes of manufacturing

  • Tested assembly and assembly instruments for inefficiencies

June 2020 - October 2020

Mechanical Engineer 1 : Space Lab Technologies

  • Manufactured a rocket payload to test effects of microgravity on thin-film hydroponics

  • Designed components using SolidWorks for research and development of space agriculture

  • Gained hands-on experience with space flight hardware manufacturing and analysis

  • Conducted research on robust materials for extraterrestrial colony development

February 2019 - May 2020

Manufacturing Engineer / Senior Design Team Member : Jet Propulsion Laboratory

  • Manufactured prototype of a planetary sample-handling mechanism for future missions to icy moons using SolidWorks to model large complex assemblies

  • Achieved manufacturing readiness within design constraints and organized team for successful build of 500+ component prototype

  • Integrated mechatronics with space exploration hardware under extreme environmental constraints

Summer 2018, Summer 2019

Engineering Intern : Dynamic Designs and Manufacturing

  • Drafted component drawings under manufacturing constraints for customer facing products using SolidWorks 

  • Assisted in designing various sheet metal and metal manufacturing parts for clients

  • Designed proprietary inventions and created CAD models and prototypes to increase company-based income 

2018

Engineering Team Lead : Comfort My People Global

  • Designed house-to-house water catchment system based on research and community outreach

  • Installed two systems in Rwanda for proof of concept after initial design testing in the US

  • Organized and collaborated with locals to build systems for repeatability

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Post-Graduate Positions

Below is a summary of each of my positions after graduation. Non-disclosure agreements have barred me from sharing the exact work I was doing at each company, but here is an abridged version.

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Genalyte : Merlin 2.0

Merlin is a fully automated, on site testing solution for health systems, physicians offices, and retail clinics. It is the size of a refrigerator and is a self-contained, temperature controlled lab. Patient samples are run onsite with results in 30 minutes. I worked on development of Merlin 2.0's waste systems.

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Becton Dickinson : Jupiter (Epidural Sets)

Jupiter is a FDA remediation project. Epidural IV sets have yellow-striped tubing and specialized luers to avoid connecting to a non-epidural IV. BD's epidural yellow-stripe tubing was leaking and there was a recall. I was working on re-developing the tubing, as well as creating a more efficient manufacturing line by designing, prototyping, testing and qualifying new manufacturing fixtures for specialized Epidural IVs.

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Space Lab Technologies : LilyPond

LilyPond is an autonomous, environmentally controlled floating plant cultivation system for use in microgravity on long term space missions. μG-LilyPond™ utilizes passive thin film capillary force in the growth bed for biomass propagation and stability.  The plant growth chamber design is versatile allowing growth of several plant types, not just aquatic plants.  Essentially, μG-LilyPond™ acts as a thin film hydroponic system in microgravity.  The primary aquatic crop of study is duckweed.

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JPL Icy Worlds Sampler

2019-2020 University of Colorado Boulder
Mechanical Engineering Senior Design

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2019 projects

Drill Powered Vehicle

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Component Design

Drill Powered Vehicle: Understanding mechanical systems and manufacturing processes

Smart Timing

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Invention and Innovation

Smart Timing: Building a Business around an invention

Materials Testing

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Material Science

Polymer Testing: Creating a material and analyzing material properties

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2018 projects

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Water Catchment System

Engineering Projects For the Community

For Sophmore Projects, we worked with Comfort My People, a nonprofit based out of Rwanda, to create house-to-house water catchment systems. Our final deliverable was a manual on how to build and maintain the system in-country. To learn more, go to:

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Truss Design

Statics

In our study of bodies in equilibrium, we created a truss designed to hold 1500 pounds. We wrote a report and did the calculations to design a truss that would meet our specifications. Here is the link to our report:

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Dual monitors

CAD final project

The final for my SolidWorks class was to reverse engineer something in your life and create a modification to make it better. I chose my dual monitor system and to create an adjustable angle bracket to hold them in place. To see a few animations of the final product, download:

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Circuits Arcade Game

Electronics

For our circuits final project, we created a button-mashing horse race game. Hit the lit up button and tho horse would move along the track. We learned how to design and implement a circuit into a final deliverable product. To see our final report, go to:

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2016-2017 Projects

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Aquaponics Bay

Ethiopia and Kenya

During the summer of 2017, I traveled for 3 weeks to Kenya and Ethiopia working on malnourishment. The solution to one of the problems we found was an aquaponics bay, built to be 95% water retention farming. In high drought or urban areas, this would be a crucial development in the sustainability of food and income. We designed and built an aquaponics bay out of local materials with help from local welders and handymen in a school created by Fields of Hope (a nonprofit partnered with Invictus Initiative).

Water filtration

Nicaragua

In November 2017, I traveled to Nicaragua with The Invictus Initiative. While there, we identified a need for water filtration in many of the villages we visited as there is naturally occuring arsenic in the groundwater. We designed a water system built from local materials and with the help of local handymen, created several prototypes that are being tested by the people on-site. There is a return trip planned in which we will see how our prototypes are working and distribute more filters.

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Refrigerator

Thermodynamics

For Thermodynamics, we were tasked with building a device to model a thermodynamic cycle or process. We chose to build a refrigerator using a turbine and compressed air to demonstrate a Rankine cycle. During this project, I learned how to weld, use gauges, mills and lathes, and obviously about thermodynamic cycles. Another skill I learned during this process was taking and analyzing data in a meaningful way.

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Rumbletop

Freshman Design Final Project

For our final project in Freshman Design, we decided to build a "tabletop roomba". The final product spritzed water and mopped up spills while having the capability to stay on the table at all times, due to switch triggers that stopped and rotated it when they went off the edge of the table. During this project, we learned how to prototype, redesign, and overcome obstacles in real time.

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T-Rex

Freshman Design Introduction

For our first project at CU, we were required to build a vehicle to move a marshmallow into a specified box. Of course, I designed a T-Rex. This was my first exposure to CAD modeling and Arduino, and allowed for creativity while learning new skills necessary to be an effective engineer.

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TAM Courses

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Get in Touch

Interested in learning more about me, my work or how we can collaborate in the future? Feel free to reach out anytime, I would be more than happy to hear from you.

(970) 231-5845

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